Dunkirk WPSB Series II Instrukcja Użytkownika

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GAS-FIRED
HOT WATER BOILERS
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
P/N 240009047, Rev. B [08/2012]
WPSB SERIES II
An ISO 9001-2008 Certified Company
Models
WPSB-3D
WPSB-3DP
WPSB-4D
WPSB-4DP
WPSB-5D
WPSB-5DP
WPSB-6D
WPSB-6DP
WPSB-7D
WPSB-7DP
WPSB-8D
WPSB-8DP
WPSB-9D
WPSB-9DP
Manufactured by:
ECR International, Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
Tested For 50 psi.
ASME
Working Pressure
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Podsumowanie treści

Strona 1 - WPSB SERIES II

GAS-FIRED HOT WATER BOILERSINSTALLATION, OPERATION & MAINTENANCE MANUAL P/N 240009047, Rev. B [08/2012]WPSB SERIES IIAn ISO 9001-2008 Certified Co

Strona 2 - DIMENSIONS

10Figure 5 - Bypass Piping - Circulator On SupplyBYPASS PIPING REQUIRED FOR HIGH MASS (LARGE WATER CONTENT) SYSTEMSCONNECTING SUPPLY AND RETURN PIPING

Strona 3 - BOILER RATINGS AND CAPACITIES

11Boilers connecting to gas vents or chimneys, vent installa-tions shall be in accordance with “Venting of Equipment”, of the National Fuel Gas Code,

Strona 4

12Removing Existing Boiler From Common Venting SystemWhen an existing boiler is removed from common venting system, common venting system is likely to

Strona 5 - LOCATING THE BOILER

13VENT DAMPER OPERATIONFigure 7 Figure 8For safe, effi cient operation, vent damper and all fl ue product carrying areas of appliance must be checked an

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14GAS SUPPLY PIPINGCheck Gas SupplyGas pipe to your boiler must be correct size for length of run and for total BTU per hour input of all gas utilizat

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15ELECTRICAL WIRINGElectrically bond boiler to ground in accordance with requirements of authority having jurisdiction. Refer to Na-tional Elec

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16WIRING DIAGRAMS Figure 11 - Electronic Ignition Control WARNINGModifi cation, substitution or elimination of factory equipped, supplied or specifi ed

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17STARTING YOUR BOILERFILLING SYSTEM WITH WATER• Close air vents on all radiation units. Open valves to these units. • Verify boiler and expansion tan

Strona 10

18LIGHTING INSTRUCTIONSOFFONINLETGAS CONTROL KNOBPILOT ADJUSTMENT(UNDER CAP SCREW)PILOT OUTLETOUTLETWIRINGTERMINALS (2)INLETPRESSURE TAPTERMINALS (2)G

Strona 11

19OPERATING YOUR BOILERAUTOMATIC GAS VALVEAutomatic Gas Valve opens or closes according to heat requirements of thermostat and temperature limit contr

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2DIMENSIONSDimensionsBOILER MODEL NUMBERDIMENSIONS (INCH.)Boiler Volume GallonFLUE DIAMETER“A” WIDTHWPSB-3 5 11¼ 6.3WPSB-4 6 14½ 8.1WPSB-5 6 17¾ 9.9WP

Strona 13 - VENT DAMPER OPERATION

20OPERATING YOUR BOILERCHECK THERMOSTAT OPERATIONA. When set above temperature indicated on thermostat, boiler should ignite. B. Verify thermostat tu

Strona 14 - WHAT TO DO IF YOU SMELL GAS

21OPERATING THE BOILER - SYSTEM START-UP1 HI TEMP illuminates when boiler water temperature reaches high limit setting. Remains lit until water tempe

Strona 15 - ELECTRICAL WIRING

22 OPERATING THE BOILER - SYSTEM START-UPTable 1 - TroubleshootingBurner Will Not FireNo or Insuffi cient Domestic Hot WaterIf installed with indirec

Strona 16 - WARNING

23EQUIPMENT AND OPTIONAL ACCESSORIES - WHAT THEY DOSERVICE HINTSYou may avoid inconvenience and service calls by checking these points before you call

Strona 17 - STARTING YOUR BOILER

24MAINTAINING YOUR BOILERBURNERSBeginning of heating season visually check pilot end main burner fl ames. See page 19SAFETY RELIEF VALVETest safety rel

Strona 18

25EQUIPMENT AND OPTIONAL ACCESSORIES WARNINGBurn and scald hazard. Safety relief valve could discharge steam or hot water during operation.

Strona 19 - OPERATING YOUR BOILER

26BLOCKED VENT SAFETY SWITCH(BLOCKED VENT SAFETY SHUTOFF)Blocked vent safety switch is manual reset disc thermostat with fi xed setpoint (340°F), and n

Strona 21

DUNKIRK BOILERS2201 Dwyer Avenue, Utica NY 13501web site: www.ecrinternational.com

Strona 22 - Table 1 - Troubleshooting

3BOILER RATINGS AND CAPACITIES Table 1 - Ratings and CapacitiesBOILER MODEL NUMBER (1)† NATURAL GAS † PROPANE GAS AFUE Input (3) Mb

Strona 23 - RELIEF VALVE LEAKING . .

4TABLE OF CONTENTSIMPORTANT: Read the following instructions COMPLETELY before installing!!KEEP THIS MANUAL NEAR BOILERRETAIN FOR FUTURE REFERENCE WAR

Strona 24 - MAINTAINING YOUR BOILER

5LOCATING THE BOILERMinimum Clearance DimensionsTable 2 - Minimum ClearancesAlcoveTop 6” (152mm)Rear 6” (152mm)Control Side 7” (178mm)Opposite Side 6”

Strona 25

6VENTILATION & COMBUSTION AIRProvide combustion air and ventilation air in accordance with the section “Air for Combustion and Ventilation,” of th

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7CONNECTING SUPPLY AND RETURN PIPINGRELIEF VALVEDISCHARGE LINECheck local codes for maximum distance from fl oor or allowable safe point of discharge.W

Strona 27

8CONNECTING SUPPLY AND RETURN PIPING WARNINGBurn and scald hazard. Safety relief valve could discharge steam or hot water during operation. In-stal

Strona 28 - DUNKIRK BOILERS

9Figure 4 - Chilled Water PipingFigure 3- Typical Hot Water PipingCONNECTING SUPPLY AND RETURN PIPING

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